Product Description
This kind of carbonated beverage filling machine combines washing,filling and rotary capping functions in one unit.It is a fully automatic and high efficiency liquid packing equipment.
Carbonated beverage filling machine is suitable for packing beverage containing gas. carbonated beverage filling machine 's performance is as following all parts,for instance, filling valve, which directly contact medium are made of stainless steel or harmless material. So it conforms to the requirements of food sanitation.
Sealing parts are made of heat-proofing rubber, in order to meet the technique requirements of users to sterilization at high temperature.
Main features
1.Rinser Part
-Rotary rinsing turret one treatment, fixed nozzles, with grippers.
-The grippers take the bottles from the inlet star-wheel while they are still driven by the star-wheel, thus guaranteeing a safe grip.
-After the gripping, the bottle is turned upside down and above a spraying nozzle which directs a stream of rinse water into the bottle. After the draining period the bottle is turned over to an upright position again.
2.Filler Station:
1. The entire filler is micro negative pressure filling system .Unique re-flux design saves cost, convenient for external CIP (clean in place)cleaning system. 2. High accurate SUS304 construction filling nozzle, make sure high accurate filling level SUS304L liquid bowl, pipeline system . 3. Filling level adjustable by choosing different silicone gasket (quick change over parts) No bottles, no filling 4. Butterfly type liquid bowl, with automatic water level controller. 5. If the fruit juice contains fruit granules, we need two different canned parts. First, fill the fruit granules with piston type filler, and then fill the fruit juice with equal pressure filler.
3.Capper station:
After filling, the bottle enters the capping machine through the transmission star wheel. The anti-rotation knife on the capping machine clamps the bottleneck, and together with the bottleneck guard plate outside the capping machine, keeps the bottle upright and prevents rotation. The capping head revolves and rotates under the drive of the capping machine main shaft, and realizes the actions of grabbing, covering, screwing and removing the cap under the action of the cam to complete the entire capping process.
Feature details
1) The machine has compact structure, perfect control system, convenient operation and high automation .
2) Parts in contact with materials are made of imported high quality stainless steel, no process dead Angle, easy to clean.
3) High precision, high-speed quantitative filling valve, accurate liquid level without liquid loss, to ensure excellent filling quality.
4) The capping head adopts constant torque device to ensure the capping quality.
5) Adopt efficient capping management system, with perfect cap loading technology and protection device.
6) It is not necessary to adjust the height of the equipment to change the bottle size. It can be realized by replacing the star wheel of the bottle, which is simple and convenient to operate.
7) The filling system adopts the bottle-bottling technology to avoid the secondary pollution of the bottle mouth.
8) The control system has the functions of automatic water level control, missing cap detection, automatic stop of bottle flushing, and output counting.
9) The bottle washing system adopts the efficient cleaning spray nozzle produced by American spray Company technology, which can be cleaned to every place in the bottle.
10) The main electrical components, electronic control valves, frequency converters and so on are imported parts to ensure the excellent performance of the whole machine.
11) All components of pneumatic system adopt internationally famous products.
Configuration List:
| No |
Name |
Brand |
| 1 |
Main motor |
ABB |
| 2 |
Cap unscrambler motor |
FEITUO(China) |
| 3 |
Conveyor motor |
FEITUO(China) |
| 4 |
Rinsing pump |
CNP (China) |
| 5 |
Inverter |
MITSUBISHI |
| 6 |
Power switch |
MIWE(TAIWAN) |
| 7 |
Contactor |
SIEMENS |
| 8 |
Relay |
OMRON |
| 9 |
Transformer |
MIWE(TAIWAN) |
| 10 |
Approx switch |
TURCK |
| 11 |
PLC |
SIEMENS |
| 12 |
Touch screen |
SIEMENS |
| 13 |
Micro relay |
OMRON |
Production Line Details
Water Treatment System
1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis(Hollow ultrafiltration)
4 UV sterilizer
5 Finished water tank + Pure water pump
The membrane element is reverse osmosis, which can withstand the disinfection ClP treatment. The outer shellis made of alass tlber relntorced Dlastic and stalnless steel, The nner wal and the used pipes are polished anopassivated without dead angle and dead water area to prevent the growth of microorganisms. The valve tableseal ring and all pipelines are all equipped with German automatic welding equipment without wires. Theautomatic welding level reaches the design standards of hygienic level and water hammer resistance specifiedby FDA, and the pure water recovery rate reaches more than 80%.
Prepare System ( mixing tanks)
1. The sugar melt tank , in the juice preparation system, is used for the function of syrup. Generally, there are two heating methods, steam heating and electric heating, and the corresponding equipment can be configured according to the needs of customers. The equipment is widely used in the pre-preparation process of beverages.
2. blending tank or mixing tank, the device is used to mix syrups and other materials in a juice or other beverage filling line. The melted syrup, water and other materials are added to the mixing tank in a certain proportion, and stirred by the motor to make the materials fully mixed and achieve better taste.
Co2 mixing system
It is mainly suitable for the processing and production of various carbonated beverages, and can also be used for other soft drinks. This machine is the main key equipment in a complete set of carbonated beverage production equipment.
Because of the advanced technology of one-time mixing, the mixing is uniform; the mixing ratio of water and syrup is strictly controlled by the metering device with fine-tuning function, and the average value of the mixing accuracy error is not more than 2%
This machine adopts vacuum deoxidation, and the deoxidation rate is as high as 90% or more; because of the double carbonization method, the gas content of the product is high,usually up to 4.0 times.
The machine adopts a closed system made of stainless steel, and is equipped with a device that can clean the equipment and pipes with disinfectant and hot water to meet the CIP in-situ cleaning, so as to ensure that the beverage produced by the machine meets the hygienic requirements.
Bottle spray wrammer
The bottle warming machine adopts a three section steam recycling heating design,the water spraying water temperature shall be controlled around 40 degrees. After the bottle go out, the temperature will be around the 25 degrees. Users can fix the temperature according to need. All the end of the warmer, it is equipped with the drying machine to blow the water outside the bottle. It is equipped with the temperature control system. Users can adjusted the temperature by himself
CIP cleaning system is widely used in beverage, fruit juice and jam, wine and other highly mechanized food and beverage production enterprises.
CIP cleaning system is mainly composed of acid tank, alkali tank, water tank, concentrated acid concentrated alkali barrel, heating system, diaphragm pump, high and low level, online pH detector and so on. It plays a very important role in ensuring the cleanliness of filling equipment.
Bottle Blowing Machine
Man-machine Interface control, easy to operate
Automatic preform loading and unscrambling
Preform hopper
Stable preform alignment, loading preforms according to capacity
Close structure, low contamination
Well preform heating system
Stable rotating system
Preforms are evenly heated, and easy to blow
Low energy consumption, heating capacity is adjustable
Recycling air cooling system in oven (option)
Heating system is a mutual feedback and closed loop system, can works in a constant power output, without being affected by voltage fluctuation.
Automatic 3 in 1 Filling Machine
This machine is specially designed for the filling of carbonated soft drinks and other gas bveverages in bottles, it is an integrated equipment for bottle washing, filling and capping..
1. This machine has a compact structure, a perfect control system, easy operation and a high degree of automation.
2. The air conveying channel and the bottle feeding dial wheel are directly connected to each other, eliminating the bottle feeding screw and conveyor chain, making it easy to change the bottle shape. After the bottle enters the machine through the air conveying channel, it is directly sent to the bottle rinser for washing by the bottle feeding steel dial wheel (neck clamping method).
3. All parts in contact with the material are made of imported high-quality stainless steel, with no process dead corners and easy to clean.
4. High-precision, high-speed quantitative filling valve is adopted, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality.
Hot melt Glue Labeling Machine
OPP hot melt glue adhesive labeling machine is the newest continuous operation of the labeling machine.
The mainly used for container labeling cylindrical shape of detergents, beverages, mineral water, food etc. The material of label is using environmentally material of OPP films. It can be automatically oxidative decomposition and reduce production costs by more than 30 percent.
Labeling machine is control by PLC touch screen, all electric eye is using imported advanced configuration. This labeling machine with high speed, high accuracy, stable performance, easy to operate and look elegant appearance.
PE Film Shrink Wrap Packing Machine
Suitable to PE PVC film packaging.
PLC control system, automatic working.
Colorful touch-screen control panel, easy operate.
Bottle entering, Auto unscrambling bottle, Pushing bottle, Heat sealing-Saw cutting, Pressing PE, Shrink, Cooling automatically
Capacity is adjustable through adjust the convey speed
Conveyor System
The layout of our production line fully considers the relationship between customer investment and production line efficiency. It can meet the above requirements based on introducing foreign technology. The system adopts foreign advanced technology and has the advanced level of the 1990s. The mechanical structure is a new design. Most components are formed by stamping or bending, which has the advantages of good rigidity, light weight and good interchangeability. The transmission mode is reliable and easy to maintain.
Parameter
| Model |
DXGF72-72-15 |
| Washing Nos |
72 |
| Filling Nos |
72 |
| Capping Nos |
15 |
| Capacity(BPH) |
24000 BPH |
| Suitable bottle and cap |
PET circular or square with screw cap |
| Bottle Volume |
150ml to 2 Ltr (Customized) |
| Bottle diameter(mm) |
Dia50-Dia115mm |
| Bottle height |
160-320mm |
| Compress air pressure(Mpa) |
0.3-0.4Mpa |
| Washing medium |
Aseptic water |
| Rinsing pressure(Mpa) |
>0.06Mpa<0.2Mpa |
| Filling temperature |
Room temperature |
| Filling theory |
By isobaric filling |
| Total powder |
11 KW |
| Dimension (meter) |
6500*4680*2700(mm) |
A to Z layout
Certifications
FAQ
Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you have agent and after-service stations?
A2: So far we have agent in Yemen,Nigeria,Dubai,India,Kenya,Dubai welcome to join us!
Q3: Do you provide customized service
A3: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know, we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high-quality machines with 1-year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According to your machines order, we will send one or two engineers to your plant, it will take about 10 days to 25 days.
Packaging & Shipping
Company Profile
Jiangsu Sinopak Tec Machinery Co Ltd is located in the national level development zone of Zhangjiagang city, Jiangsu Province. which has developed industry, good environment, and convenient transportation. It is convenient to transportation, just one hour trip from Wuxi Sunan Shuofang International Airport, Shanghai Hongqiao International Airport, Shanghai Pudong International Airport.
Sinopak Tec is a professional filling & packaging machine manufacturer from China, who dedicated to manufacture kinds of filling & packaging equipment & water treatment system &different beverage making system &bottle making machine. Sinopak has built in 2006, with over 8000 square meters modern standard workshop & over 60 workers.Sinopak Tec is a professional filling & packaging machine manufacturer from China, who dedicated to manufacture kinds of filling & packaging equipment & water treatment system &different beverage making system &bottle making machine. Sinopak has built in 2006, with over 8000 square meters modern standard workshop & over 60 workers.
Factory
After Sales Service
To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.
Please feel free to contact me:
Jiangsu Sinopak TEC Machinery Co.,Ltd
Add:No. 529 Yangjin Road, Jinfeng Zhanjiagang City, Jiangsu, China
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