Product Description
The Fruit Juice Hot Filling Machine, featuring a Wash-filling-filling-capping 4-in-1 unit, is designed for glass or PET bottled juice production. The RXGGF unit proficiently executes bottle pressing, filling, and sealing, reducing material contact for improved sanitation, increased production capacity, and enhanced economic efficiency
Product Parameters
Main features
1.Washing part The bottle enters the bottle washing machine through the transmission star wheel. The bottle clamp clamps the bottle mouth and turns it up 180 ° along the bottle washing guide rail to make the bottle mouth down. In the specific area of the bottle washing machine (determined by the water distribution plate - the bottle washing water is pumped into the water distribution plate by the bottle washing water pump, and then distributed to the bottle washing clamp by the water distribution plate through 16 pipelines), the nozzle of the bottle washing clamp sprays sterile water to wash the inner wall of the bottle. After washing and draining, the bottle is clamped by the bottle clamp and turned down along the guide rail for 180 ° to make the bottle mouth upward. The washed bottle is led out from the bottle washing machine through the transition steel pulley (pure water bottle washing) and transmitted to the next process - primary pulp filling.
2.Pulp filling part During filling, the bottle adopts positioning bottle hanging device, which operates stably and reliably. The bottle mouth is under the action of the travel guide rail of the plug filling valve on the hanging plate, and then the valve opening mechanism is opened under the action of the cylinder to start injecting certain material pulps (non-contact filling). When the set liquid level of the stroke is reached, the valve closing mechanism of the filling valve is closed, and then the bottle is exported from the primary pulp filling through the transition steel puller and transmitted to the next process - Secondary fruit juice filling.
3.Juice filling part When filling, the bottle is lifted by cylinder, and the high-speed operation is stable and reliable. After the bottle mouth rises under the action of the cylinder, it is sealed with the filling valve, and then the valve opening mechanism is opened under the action of the cylinder to start filling. When the filling set liquid level is reached, the filling valve closing mechanism is closed, and then the bottle drops under the action of the pull-down cam and cylinder, and the filling is completed (to prevent the spraying phenomenon at the last disconnection from polluting the bottle mouth).
4.Capping part After filling, the bottle enters into the capping machine through the transmission star wheel, and the bottle neck is fixed by the bottle clamping device on the capping machine, which keeps the bottle upright together with the bottle neck guard plate outside the capping machine. The capping head rotates under the spindle of the capping machine, and under the action of the cam, it realises the action of grasping cap, capping, pressing cap and taking off cap, and completes the whole capping process.
When the capping head picks up the cap through the dividing disc, the top cap sleeve holds the cap against the cap and holds the cap upright to ensure that the cap is in the correct position in the capping mould to ensure the quality of capping. When the capping is completed and at the same time the capping head rises the capping lever pushes the cap out of the capping mould.
Factory show for juice filling production line
Production Line Details
Water Treatment System
1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis(Hollow ultrafiltration)
4 UV sterilizer
5 Finished water tank + Pure water pump
The membrane element is reverse osmosis, which can withstand the disinfection ClP treatment. The outer shellis made of alass tlber relntorced Dlastic and stalnless steel, The nner wal and the used pipes are polished anopassivated without dead angle and dead water area to prevent the growth of microorganisms. The valve tableseal ring and all pipelines are all equipped with German automatic welding equipment without wires. Theautomatic welding level reaches the design standards of hygienic level and water hammer resistance specifiedby FDA, and the pure water recovery rate reaches more than 80%.
Bottle Blowing Machine
Bottle blowing machine is to make plastic bottles for mineral water, carbonated drink, juice and so on. It is widely used in the food and beverage package industry.
t is suitable for producina PET plastic containers and bottles, it is widely used to produce the carbonatedbottles, mineral water, carbonated drink bottle, pesticide bottles oil bottles cosmetics,wide-mouth bottles, etc.Adopting double crank to adjust mold, heavy locking mold, stable and fast, Adopt infrared oven to heat theperform,the perform rotated and heated equally
Juice preparing system
1.Sugar melting system
It is widely used in candy, pharmacy, dairy food, pastry, drink, can ect, also canbe used in large restaurant or dining room to boil soup, cook, stew, boilcongee, etc.. it is a good equipment ofthe food processing to improve quality,shorten the time,improve working conditions.
2.Hot water system
The hot water system is used to provide the process hot water needed to meltthe sugar in the juice pre-blending system. The hot water system is dividedinto two categories: electric hot water system and steam boiler heatingsystem.Customers can choose the right hot water system according to theirneeds.
CIP System
The CIP cleaning system has the following advantage:
1, make the production plan rationalize and the exaltation produce an ability.
2, can not only reach a good cleaning performance, but also can raise the quality of product.
3, can prevent cleaning homework from dangerous, economical labor force.
4, can save the steam, water and production cost.
5, can increase the usage time of the machine you want to clean and maintain.
6, This CIP cleaning system is detachable and movable.
Automatic 4 in 1 Filling Machine
This machine adopts 2-in-1 technology.
Filling speed :2000-18000BPH ,Packaging Material:Plastic, GlassApplicable bottle type:50ml-30L
*Suitable material: Oil, jams, daily chemicals, and something that very viscous*PLC control :This filling machine is a high-tech filling equipment controlledby microcomputer PLC programmable, equip with photo electricitytransduction and pneumatic action.
*Accurate measurement: adopt servo control system, ensure the piston canalways reaches constant position.
*Anti drop function :When close to target filling capacity can be applied torealize speed slow filling, prevent the liquidspill bottle mouth cause pollution.
*Convenient adjustment: replacement filling specifications only in touchscreen can be changed in parameters, and all filling first change in position,fine-tuning dose it in touch screen adjustment.
OPP Hot Glue Labeling Machine
OPP hot melt glue labeling machine is the newest continuous operation of the labeling machine. The mainly used for container labeling cylindrical shape of detergents, beverages, mineral water, food etc. The material of label is using environmentally material of OPP films. It can be automatically oxidative decomposition and reduce production costs by more than 30 percent. Labeling machine is control by PLC touch screen, all electric eye is using imported advanced configuration. This labeling machine with high speed
Packaging Machine
As the latest uparaded packaging eaulipment, our equipment is a brand new packaaing eauipment desianedand manufactured based on the characteristics of heating shrinkage of packaging film. lt can arrange singleproduct (such as PET bottle) automatically, assemble into groups, push bottle servo, wrap film servo, and finallyform a set package after heating, shrinking, cooling and finalizing. After packaging, the products are boundfirmly, the appearance is regular and beautiful, and the packaging cost is saved.
The efficiency of the production line is closely related to the configuration of the conveyor line. In the configuration of the conveyor line, it must be considered that when the rear equipment is briefly stopped (for example, changing labels, etc.), the operation of the front equipment should not be affected. At the same time, the front and rear equipment should be well connected together to achieve a high operating efficiency of the entire production line. The layout of our production line fully considers the relationship between customer investment and production line efficiency. On the basis of introducing foreign technology, it can meet the above requirements. The system adopts foreign advanced technology and has the advanced level of the 1990s. The mechanical structure is a new design. Most components are formed by stamping or bending, which has the advantages of good rigidity, light weight and good interchangeability. The transmission mode is reliable and easy to maintain.
Parameter
| Project Name:Fruit Juice With Pulp Hot Filling Machine |
| Model |
RXGGF |
RXGGF |
RXGGF |
RXGGF |
RXGGF |
RXGGF |
| 14-12-12-5 |
16-12-16-5 |
24-16-24-8 |
32-32-32-8 |
40-32-40-10 |
50-32-50-12 |
| Washing Nos |
14 |
16 |
24 |
32 |
40 |
50 |
| Pulp filling Nos |
12 |
12 |
16 |
32 |
32 |
32 |
| Filling Nos |
12 |
16 |
24 |
32 |
40 |
50 |
| Capping Nos |
5 |
5 |
8 |
8 |
10 |
12 |
| Capacity(BPH) |
3500 |
5000 |
10000 |
12000 |
15000 |
18000 |
| Suitable bottle |
Glass bottle and PET bottle |
| Bottle Volume |
150ml to 2.5Ltr (Customized) |
| Bottle diameter(mm) |
Dia50-Dia115 |
| Bottle height |
160-320mm |
| Pulp size(mm) |
2-5mm diameter(Customized) |
| Compress air pressure(Mpa) |
0.3-0.4 |
| Washing medium |
Aspetic water |
| Rinsing pressure(Mpa) |
>0.06 <0.2 |
| Filling temperature |
85~90ºC |
| (ºC) |
| Filling theory |
Micro negative pressure filling/ Plug valve pushing pulp filling |
| Application |
Fruit juice with pulp hot filling machine |
| Total powder |
3KW |
4KW |
4KW |
4KW |
5.5KW |
5.5KW |
| Measurement |
3000*1770*2700 |
3700*2260*2700 |
4400*2050*2650 |
5000*2250*2700 |
6200*3300*2700 |
7360×3460×2650 |
| (mm) |
| Weight |
3200kg |
6000kg |
10000kg |
12000kg |
15000kg |
18000kg |
A to Z layout
Certifications
FAQ
Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you have agent and after-service stations?
A2: So far we have agent in Yemen,Nigeria,Dubai,India,Kenya,Dubai welcome to join us!
Q3: Do you provide customized service
A3: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.
Packaging & Shipping
Company Profile
Jiangsu Sinopak Tec Machinery Co Ltd is located in the national level development zone of Zhangjiagang city, Jiangsu Province. which has developed industry, good environment, and convenient transportation. It is convenient to transportation, just one hour trip from Wuxi Sunan Shuofang International Airport, Shanghai Hongqiao International Airport, Shanghai Pudong International Airport.
Sinopak Tec is a professional filling & packaging machine manufacturer from China, who dedicated to manufacture kinds of filling & packaging equipment & water treatment system &different beverage making system &bottle making machine. Sinopak has built in 2006, with over 8000 square meters modern standard workshop & over 60 workers.Sinopak Tec is a professional filling & packaging machine manufacturer from China, who dedicated to manufacture kinds of filling & packaging equipment & water treatment system &different beverage making system &bottle making machine. Sinopak has built in 2006, with over 8000 square meters modern standard workshop & over 60 workers.
Factory
After Sales Service
To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.
Please feel free to contact with me:
Jiangsu Sinopak TEC Machinery Co.,Ltd
Add:No. 529 Yangjin Road, Jinfeng Zhanjiagang City, Jiangsu, China
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