Product Description
This XGF Wash-filling-capping 3-in-1unit: Beverage Machinery is used to produce polyester bottled mineral water, purified water, alcoholic beverage machinery and other non-gas beverage machinery. Beverage Machinery can finish all the process such as washing bottle, filling and sealing, it can reduce the materials and Outsiders touch time, improve the sanitary conditions, production capacity and economic efficiency.The Complete Bottled Mineral Water / Pure Water Production Line used in the beverage filling operations. The three functions of bottle wash, fill and seal are composed in one body of the machine. The whole process is automatic.
Product Parameters
Main features
1.Rinser Part
All 304 stainless steel rinser heads, water spray style inject design, more save water consumption & more clean
304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
304 stainless steel washing pumpsAfter the bottle enters the main machine, it enters the rinser through the transmission star wheel. The bottle clamp holds the bottle mouth and turns it upward 180° along the rinse rail, so that the bottle mouth faces downward. In the specific area of the rinser (determined by the water distribution plate - the rinse water is pumped into the water distribution plate by the rinse water pump, and then distributed to the rinse clamp through 8 pipes), the rinse clamp nozzle sprays the rinse water to rinse the inner wall of the bottle. After rinsing and draining, the bottle is clamped by the bottle clamp and then turned downward 180° along the guide rail, so that the bottle mouth faces upward.
2.Filler Station:
High precision filling nozzle, PLC variable signal control, ensure high filling precision
Gravity filling, & filling smoothly & steadily
All 304 stainless steel contact parts & liquid tank, fine polish, easy to clean
No bottle no filling
High-precision, high-speed filling valves are used, with accurate liquid level and no liquid loss, ensuring excellent filling quality; the valve will not be opened when there is no bottle, so as not to cause liquid loss and ensure excellent filling quality; the filling valve is made of high-quality stainless steel, and the sealing adopts a conical surface, which is easy to clean and scale-free. The filling process is completed after the bottle mouth contacts the filling valve, and the filling valve is opened. The filling valve is equipped with a flow control mechanism, which can set the flow rate within a certain range according to actual needs.
3.Capper station:
Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
All 304 stainless steel construction
No bottle no capping and Automatic stop when lack of bottle
After filling, the bottle enters the capping machine through the transmission star wheel. The anti-rotation knife on the capping machine clamps the bottleneck and works together with the bottleneck guard plate outside the capping machine to keep the bottle upright and prevent rotation. The capping head revolves and rotates under the drive of the capping machine main shaft, and realizes the actions of grabbing, putting on, screwing and removing the cap under the action of the cam to complete the entire capping process.
Feature details
1) The machine has compact structure, perfect control system, convenient operation and high automation .
2) Parts in contact with materials are made of imported high quality stainless steel, no process dead Angle, easy to clean.
3) High precision, high speed quantitative filling valve, accurate liquid level without liquid loss, to ensure excellent filling quality.
4) The capping head adopts constant torque device to ensure the capping quality.
5) Adopt efficient capping management system, with perfect cap loading technology and protection device.
6) It is not necessary to adjust the height of the equipment to change the bottle size. It can be realized by replacing the star wheel of the bottle, which is simple and convenient to operate.
7) The filling system adopts the bottle - bottling technology to avoid the secondary pollution of the bottle mouth.
8) The control system has the functions of automatic water level control, missing cap detection, automatic stop of bottle flushing and output counting.
9) The bottle washing system adopts the efficient cleaning spray nozzle produced by American spray Company technology, which can be cleaned to every place in the bottle.
10) The main electrical components, electronic control valves, frequency converters and so on are imported parts to ensure the excellent performance of the whole machine.
11) All components of pneumatic system adopt international famous products.
This machine integrated three function: 1. Rinse the empty pet bottle, 2. filling the rinsed bottles, 3. capping the filled bottles
Production Line Details
Water Treatment System
1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis(Hollow ultrafiltration)
4 UV sterilizer
5 Finished water tank + Pure water pump
The membrane element is reverse osmosis, which can withstand the disinfection ClP treatment. The outer shellis made of alass tlber relntorced Dlastic and stalnless steel, The nner wal and the used pipes are polished anopassivated without dead angle and dead water area to prevent the growth of microorganisms. The valve tableseal ring and all pipelines are all equipped with German automatic welding equipment without wires. Theautomatic welding level reaches the design standards of hygienic level and water hammer resistance specifiedby FDA, and the pure water recovery rate reaches more than 80%.
Bottle Blowing Machine
Bottle blowing machine is to make plastic bottles for mineral water, carbonated drink, juice and so on. It is widely used in the food and beverage package industry.
t is suitable for producina PET plastic containers and bottles, it is widely used to produce the carbonatedbottles, mineral water, carbonated drink bottle, pesticide bottles oil bottles cosmetics,wide-mouth bottles, etc.Adopting double crank to adjust mold, heavy locking mold, stable and fast, Adopt infrared oven to heat theperform,the perform rotated and heated equally
Air Conveyor System
The air conveyor is supported on the ground by a tripod, and the fan is installed on the upper part of the air conveyor. Each fan is equipped with an air filter at the air inlet to prevent dust from being blown into the bottle. The bottle neck is clamped by the bottle hanging plate in the air conveyor and is transported to the rinser by wind.
1.Fan power: 2.2KW/unit
2.Air duct length: Determined by the layout diagram.
Number of fans and motor brand/origin: The specific fan configuration is based on 3.the production line equipment layout diagram, domestic well-known brand fans; power 2.0-2.5kW/unit; wind pressure ≥0.5kg/cm2, ensure the stability of the bottle body during transportation, and the noise of the fan is ≤70 decibels when working
Automatic 3 in 1 Filling Machine
This machine is specially designed for the filling of pure water, mineral water and other non-gas and sugar free bveverages in bottles, it is an integrated equipment for bottle washing, filling and capping.
1. This machine has a compact structure, a perfect control system, easy operation and a high degree of automation.
2. The air conveying channel and the bottle feeding dial wheel are directly connected to each other, eliminating the bottle feeding screw and conveyor chain, making it easy to change the bottle shape. After the bottle enters the machine through the air conveying channel, it is directly sent to the bottle rinser for washing by the bottle feeding steel dial wheel (neck clamping method).
3. All parts in contact with the material are made of imported high-quality stainless steel, with no process dead corners and easy to clean.
4. High-precision, high-speed quantitative filling valve is adopted, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality.
Labeling Machine
There are mainly three kinds labeling machine, PVC sleeve shrink labeling machine, sticker labeling machine and OPP hot glue labeling machine.
It is built upon a framework of seam welded, food grade stainless steel section. This solid foundation keeps movement and vibration to an absolute minimum to ensure consistent, accurate labeling.
OPP Labeling Machine is customized to meet the exacting demands of manufacturers and suppliers. It can be used stand alone or integrated in-line and matching filling equipment speeds.
Packaging Machine
For small capacity filling production line ,we usually recommend use Semi-auto shrink film wrapping machine.
As the latest upgraded packaging equipment, our equipment is a brand new packaging equipment designed and manufactured based on the characteristics of heating shrinkage of packaging film. It can arrange single product (such as PET bottle) automatically, assemble into groups, push bottle servo, wrap film servo, and finally form a set package after heating, shrinking, cooling and finalizing. After packaging, the products are bound firmly, the
appearance is regular and beautiful, and the packaging cost is saved.The production just like following picture.
Conveyor System
The efficiency of the production line is closely related to the configuration of the conveyor line. In the configuration of the conveyor line, it must be considered that when the rear equipment is briefly stopped (for example, changing labels, etc.), the operation of the front equipment should not be affected. At the same time, the front and rear equipment should be well connected together to achieve a high operating efficiency of the entire production line. The layout of our production line fully considers the relationship between customer investment and production line efficiency. On the basis of introducing foreign technology, it can meet the above requirements. The system adopts foreign advanced technology and has the advanced level of the 1990s. The mechanical structure is a new design. Most components are formed by stamping or bending, which has the advantages of good rigidity, light weight and good interchangeability. The transmission mode is reliable and easy to maintain.
Parameter
| Project Name: Drinking Water Filling Machine |
| Model |
XGF8-8-3 |
XGF14-12-5 |
|
XGF16-16-5 |
XGF24-24-8 |
XGF32-32-8 |
XGF40-40-10 |
XGF50-50-15 |
| Washing Nos |
8 |
14 |
|
16 |
24 |
32 |
40 |
50 |
| Filling Nos |
8 |
12 |
|
16 |
24 |
32 |
40 |
50 |
| Capping Nos |
3 |
5 |
|
5 |
8 |
8 |
10 |
15 |
| Capacity(BPH) |
2000 |
5500 |
|
8000 |
12000 |
15000 |
18000 |
24000 |
| Suitable bottle and cap |
PET circular or square with screw cap |
| Bottle Volume |
150ml to 2.5Ltr (Customized) |
| Bottle diameter(mm) |
Dia50-Dia115mm |
| Bottle heighter |
160-320mm |
| Compress air pressure(Mpa) |
0.3-0.4Mpa |
| Washing medium |
Aspetic water |
| Rinsing pressure(Mpa) |
>0.06Mpa<0.2Mpa |
| Filling temperature |
Room temperature |
| Filling theory |
By gravity |
| Total powder |
1.5KW |
2KW |
|
2.2KW |
2.2KW |
3KW |
7.5KW |
7.5KW |
| Dimension (meter) |
2*1.5*2.5 |
2.4*1.8*2.7 |
|
2.9*2.2*2.8 |
2.9*2.2*2.8 |
3.4*2.6*2.8 |
4.4*3.3*2.8 |
4.7*3.6*2.8 |
A to Z layout
Certifications
FAQ
Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you have agent and after-service stations?
A2: So far we have agent in Yemen,Nigeria,Dubai,India,Kenya,Dubai welcome to join us!
Q3: Do you provide customized service
A3: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.
Packaging & Shipping
Company Profile
Jiangsu Sinopak Tec Machinery Co Ltd is located in the national level development zone of Zhangjiagang city, Jiangsu Province. which has developed industry, good environment, and convenient transportation. It is convenient to transportation, just one hour trip from Wuxi Sunan Shuofang International Airport, Shanghai Hongqiao International Airport, Shanghai Pudong International Airport.
Sinopak Tec is a professional filling & packaging machine manufacturer from China, who dedicated to manufacture kinds of filling & packaging equipment & water treatment system &different beverage making system &bottle making machine. Sinopak has built in 2006, with over 8000 square meters modern standard workshop & over 60 workers.Sinopak Tec is a professional filling & packaging machine manufacturer from China, who dedicated to manufacture kinds of filling & packaging equipment & water treatment system &different beverage making system &bottle making machine. Sinopak has built in 2006, with over 8000 square meters modern standard workshop & over 60 workers.
Factory
After Sales Service
To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.
Please feel free to contact with us:
Jiangsu Sinopak TEC Machinery Co.,Ltd
Add:No. 529 Yangjin Road, Jinfeng Zhanjiagang City, Jiangsu, China
This XGF Wash-filling-capping 3-in-1unit: Beverage Machinery is used to produce polyester bottled mineral water, purified water, alcoholic beverage machinery and other non-gas beverage machinery. Beverage Machinery can finish all the process such as washing bottle, filling and sealing, it can reduce the materials and Outsiders touch time, improve the sanitary conditions, production capacity and economic efficiency.The Complete Bottled Mineral Water / Pure Water Production Line used in the beverage filling operations. The three functions of bottle wash, fill and seal are composed in one body of the machine. The whole process is automatic.
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