Product Description
3-in-1 filling machine, combined with rinsing, filling and capping. It is used for mineral water, pure water, and other drinking water filling in 5 Gallon bottles, and capacity from 100-2400BPH.
Main features
1.External Bottle Brusher Washer
Function: to clean the empty bottles' external body with bush
Production capacity: 450bottles per hour,
- Processing: bottle on the conveyor ---bottle load to the external bottle washing zone--bottle lifting--brush inserting into the bottle--bottle internal and external washing in the same time---bottle dis-charge to the conveyor belt
- No bottle no washing, lack of bottle no washing
- Nylon brusher, long life service life.
- Material of machine frame and body: all 304 Stainless Steel, fine polish
- 1pc Washing Water pump,1pc washing tank, 304 Stainless steel pipeline and connector
2.Washer
- Function: washing internal bottle with alkali water, tap water, detergent water and pure water-----filling water----- capping.
- Production capacity:450 bottles per hour
- Power supply: Depend on the client's requirement
- rows eight-washing stops. Everything stop is 23seconds
- Material of machine frame and body: all 304 Stainless Steel.
3.Filler and Capper station:
- PLC controlling system, all full-automatic working, touch screen control panel, easy operate.
- With 3pcs insert type filling head,high filling precision, no drip after filling
- Automatic caps arranging, caps feeding, chain plate style capper
- No bottle no filling, no bottle no capping
Feature details
1) The machine has compact structure, perfect control system, convenient operation and high automation .
2) Parts in contact with materials are made of imported high quality stainless steel, no process dead Angle, easy to clean.
3) High precision, high-speed quantitative filling valve, accurate liquid level without liquid loss, to ensure excellent filling quality.
4) The capping head adopts constant torque device to ensure the capping quality.
5) Adopt efficient capping management system, with perfect cap loading technology and protection device.
6) It is not necessary to adjust the height of the equipment to change the bottle size. It can be realized by replacing the star wheel of the bottle, which is simple and convenient to operate.
7) The filling system adopts the bottle-bottling technology to avoid the secondary pollution of the bottle mouth.
8) The control system has the functions of automatic water level control, missing cap detection, automatic stop of bottle flushing, and output counting.
9) The bottle washing system adopts the efficient cleaning spray nozzle produced by American spray Company technology, which can be cleaned to every place in the bottle.
10) The main electrical components, electronic control valves, frequency converters and so on are imported parts to ensure the excellent performance of the whole machine.
11) All components of pneumatic system adopt internationally famous products.
Configuration List:
| No |
Spare Parts List |
Brand |
Origin |
| 1 |
PLC |
Mitsubishi |
Japan |
| 2 |
Touch Screen |
Mitsubishi |
Japan |
| 3 |
Relay |
Omron |
Japan |
| 4 |
Switching Power Supply
|
Meanwell |
Taiwan |
| 5 |
Alarmer |
Q-Light |
Korea |
| 6 |
Thermostat
|
OMRON |
Japan |
| 7 |
Solid Relay
|
OMRON |
Japan |
| 18 |
Checking Sensor |
OMRON |
Japan |
| 9 |
Drive Motor |
TWT |
China |
| 10 |
Air Cylinder |
AIRTAE |
Taiwan |
Production Line Details
Water Treatment System
1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis(Hollow ultrafiltration)
4 UV sterilizer
5 Finished water tank + Pure water pump
The membrane element is reverse osmosis, which can withstand the disinfection ClP treatment. The outer shellis made of alass tlber relntorced Dlastic and stalnless steel, The nner wal and the used pipes are polished anopassivated without dead angle and dead water area to prevent the growth of microorganisms. The valve tableseal ring and all pipelines are all equipped with German automatic welding equipment without wires. Theautomatic welding level reaches the design standards of hygienic level and water hammer resistance specifiedby FDA, and the pure water recovery rate reaches more than 80%.
Cap Decapper
Function: to remove the caps that leave the 5gallon bottle that after used
- Caps removing heads 1pcs, capacity can reach 600caps per hour
- No bottle no decapping
- 304 stainless machine frame and machine body
- With wind blowing system to gather the removed caps
- Parameter
- Capacity: 600bottle per hour
- Machine size: 500×606×1500mm, wooden crate packing
- Machine Weight: 80Kg
- Air required 150L/M, compressed air pressure 0.6-0.8Mpa
- Power is: 0.63kw
Automatic 5 gallon Filling Machine
The primary machine unit combines the core functions of washing, drying, filling, and capping for the production of 3-5 gallon barrels of drinking water. The washing process involves a series of stages, beginning with the use of alkaline liquid for thorough interior and exterior cleaning to effectively remove contaminants. Subsequently, both the interior and exterior are meticulously cleansed using disinfecting water, followed by a final rinse with pure water. The alkaline and disinfecting water are efficiently recycled in a closed-loop system. The entire process of washing, filling, and sealing is precisely monitored and controlled by a PC, featuring safety mechanisms for interlocking, signaling, and self-detection.
Shrink sleeve labeling machine for cap mouth
This machine adopts international advanced technology;cover the circle label on the pet bottle.And then hot shrinking to fix on the position which bottle body is designed.
This machine's structure is compact,and suitable for the production line of different direction and different height.
The machinery part adopts combination designing of modularization,and makes the machine resonable.The height
adjustment adopts motor fluctuating;it is convenient to replace the material.The special cutter head designing,make the film-rolling cut more correct and reliable.
Automatic 5 Gallon Bottle Water Bag Packing Machine
It is mainly an equipment designed for the automatic bag packing of the finished water in the 5 gallon bottle production line to keep the barrel clean and reduce wear. The gallon bottle can enter and exit the machine without the need for personnel to complete the whole process, The packaging efficiency is high, mechanized operation reduces labor costs; the packaging speed can reach max 2200BPH, which can save two to four workers and greatly reduce bag costs.
Automatic Palletizer
According to a certain order, palletizer stacks the packed products(in box, bag, bucket) to the corresponding empty pallets through a series of mechanical actions so as to facilitate handling and transporting batches of products to improve production efficiency. Meanwhile it can use stack layer pad to improve the stability of each stack layer. Various forms designed to meet different palletizing requirements.
Parameter
| Project Name: 5 gallon Drinking Water Filling Machine |
| Model |
QGF450 |
| Washing Nos |
3 |
| Filling Nos |
3 |
| Capping Nos |
1 |
| Capacity(BPH) |
450 |
| Bottle Volume |
3&5 gallon |
| Compress air pressure(Mpa) |
0.3-0.7Mpa |
| Washing medium |
Aseptic water |
| Rinsing pressure(Mpa) |
>0.06Mpa<0.2Mpa |
| Filling temperature |
Room temperature |
| Filling theory |
By gravity |
| Total powder |
4.5kw |
| weight |
2000KG |
A to Z layout
Certifications
FAQ
Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you have agent and after-service stations?
A2: So far we have agent in Yemen,Nigeria,Dubai,India,Kenya,Dubai welcome to join us!
Q3: Do you provide customized service
A3: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know, we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high-quality machines with 1-year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According to your machines order, we will send one or two engineers to your plant, it will take about 10 days to 25 days.
Packaging & Shipping
Company Profile
Jiangsu Sinopak Tec Machinery Co Ltd is located in the national level development zone of Zhangjiagang city, Jiangsu Province. which has developed industry, good environment, and convenient transportation. It is convenient to transportation, just one hour trip from Wuxi Sunan Shuofang International Airport, Shanghai Hongqiao International Airport, Shanghai Pudong International Airport.
Sinopak Tec is a professional filling & packaging machine manufacturer from China, who dedicated to manufacture kinds of filling & packaging equipment & water treatment system &different beverage making system &bottle making machine. Sinopak has built in 2006, with over 8000 square meters modern standard workshop & over 60 workers.Sinopak Tec is a professional filling & packaging machine manufacturer from China, who dedicated to manufacture kinds of filling & packaging equipment & water treatment system &different beverage making system &bottle making machine. Sinopak has built in 2006, with over 8000 square meters modern standard workshop & over 60 workers.
Factory
After Sales Service
To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.
Please feel free to contact me:
Jiangsu Sinopak TEC Machinery Co.,Ltd
Add:No. 529 Yangjin Road, Jinfeng Zhanjiagang City, Jiangsu, China
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