Product Description
General description
3-in-1 filling machine, combined with rinsing, filling and capping. It is used for mineral water, pure water, and other drinking water filling in PET bottles ranges from 200ml-2L, and capacity from 2000-24000BPH.
Product Parameters
Main features
1.Rinser Part
All 304 stainless steel rinser heads, water spray style inject design, more save water consumption & more clean
304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
304 stainless steel washing pumps
2.Filler Station:
High precision filling nozzle, PLC variable signal control, ensure high filling precision
Gravity filling, & filling smoothly & steadily
All 304 stainless steel contact parts & liquid tank, fine polish, easy to clean
No bottle no filling
3.Capper station:
Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
All 304 stainless steel construction
No bottle no capping and Automatic stop when lack of bottle
Feature details
1) The machine has compact structure, perfect control system, convenient operation and high automation .
2) Parts in contact with materials are made of imported high quality stainless steel, no process dead Angle, easy to clean.
3) High precision, high speed quantitative filling valve, accurate liquid level without liquid loss, to ensure excellent filling quality.
4) The capping head adopts constant torque device to ensure the capping quality.
5) Adopt efficient capping management system, with perfect cap loading technology and protection device.
6) It is not necessary to adjust the height of the equipment to change the bottle size. It can be realized by replacing the star wheel of the bottle, which is simple and convenient to operate.
7) The filling system adopts the bottle - bottling technology to avoid the secondary pollution of the bottle mouth.
8) The control system has the functions of automatic water level control, missing cap detection, automatic stop of bottle flushing and output counting.
9) The bottle washing system adopts the efficient cleaning spray nozzle produced by American spray Company technology, which can be cleaned to every place in the bottle.
10) The main electrical components, electronic control valves, frequency converters and so on are imported parts to ensure the excellent performance of the whole machine.
11) All components of pneumatic system adopt international famous products.
This machine integrated three function: 1. Rinse the empty pet bottle, 2. filling the rinsed bottles, 3. capping the filled bottles
1)Direct connection technology between the air conveyor and the bottle feeding dial wheel is adopted, which eliminates the bottle feeding screw and conveying chain, making it easy to change the bottle type. After the bottle enters the machine through the air conveyor, it is directly sent to the bottle rinser by the bottle feeding steel dial wheel (clip bottleneck way).
2)Before the bottle is equipped with automatic bottle stopper. The main function is stop without bottle, start with bottle (to prevent invalid operation and effective energy saving and to prevent bottle jam bottle.)
The dish-shaped cylinder is designed to be easy to clean, high-precision, high-speed filling valve, the liquid level is accurate and no liquid loss, ensuring excellent filling quality; when there is no bottle, the valve will not be opened, so that the liquid will not be lost, ensuring excellent filling quality; The filling valve is made of high-quality stainless steel, and the sealing adopts the conical surface method, which is easy to clean and has no scaling. After the bottle mouth contacts the filling valve, it opens to complete the filling process. The filling valve is equipped with a flow control mechanism, and the flow rate can be set within a certain range according to actual needs. The filling and sealing gasket is made of EDPN material, which is resistant to acid, alkali and ozone. Filling with vacuum and excess material function (this function is compatible with CIP)
After the bottle enters the host machine, it enters the bottle rinser through the transmission star wheel, and the bottle clamp clamps the bottle mouth and turns up 180° along the bottle flushing guide, so that the bottle mouth is downward. In a specific area of the rinser (determined by the water distribution plate - the rinse water is pumped into the water distribution plate by the rinse water pump, and then distributed to the rinse clamp by the water distribution plate through 24 pipelines), the rinse clamp nozzle is sprayed out Rinse the bottle with water to rinse the inside of the bottle. After being rinsed and drained, the bottle is turned down 180° along the guide rail under the clamping of the bottle clamp, so that the bottle mouth is upward. The washed bottles are led out from the rinser through the transition steel dial (pure water rinse) and sent to the next process - filling.
The capping head adopts a magnetic constant torque device. When the capping head takes the cap through the capping tray, the top cover will hold the cap and straighten the cap to ensure the correct position of the cap in the capping mold and ensure the quality of capping. When the capping is completed, the capping head slips against the magnetic force and will not damage the cap, and the capping rod pushes the cap out of the capping mold when the capping head rises.
There is a mechanical lifting device for filling. The sliding sleeve roller is lifted and lowered under the action of stainless steel cam. The roller is made of MC oil nylon material, and the service life can reach 5-7 years.
Independent 304 stainless steel electrical cabinet.
Electrical configuration:
PLC:Mitsubishi/Siemens.
Inverter: Mitsubishi/Siemens.
Touch screen: Mitsubishi/Siemens/Weinview.
Photoelectric:Omron.
Proximity switch:Omron.
Main motor: ABB.
Parameter
| Project Name: Drinking Water Filling Machine |
| Model |
XGF8-8-3 |
XGF14-12-5 |
XGF16-16-5 |
XGF24-24-8 |
XGF32-32-8 |
XGF40-40-10 |
XGF50-50-15 |
| Washing Nos |
8 |
14 |
16 |
24 |
32 |
40 |
50 |
| Filling Nos |
8 |
12 |
16 |
24 |
32 |
40 |
50 |
| Capping Nos |
3 |
5 |
5 |
8 |
8 |
10 |
15 |
| Capacity(BPH) |
2000 |
5500 |
8000 |
12000 |
15000 |
18000 |
24000 |
| Suitable bottle and cap |
PET circular or square with screw cap |
| Bottle Volume |
150ml to 2.5Ltr (Customized) |
| Bottle diameter(mm) |
Dia50-Dia115mm |
| Bottle heighter |
160-320mm |
| Compress air pressure(Mpa) |
0.3-0.4Mpa |
| Washing medium |
Aspetic water |
| Rinsing pressure(Mpa) |
>0.06Mpa<0.2Mpa |
| Filling temperature |
Room temperature |
| Filling theory |
By gravity |
| Total powder |
1.5KW |
2KW |
2.2KW |
2.2KW |
3KW |
7.5KW |
7.5KW |
| Dimension (meter) |
2*1.5*2.5 |
2.4*1.8*2.7 |
2.9*2.2*2.8 |
2.9*2.2*2.8 |
3.4*2.6*2.8 |
4.4*3.3*2.8 |
4.7*3.6*2.8 |
| Weight |
|
|
|
|
|
|
|
A to Z layout
Certifications
FAQ
Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you have agent and after-service stations?
A2: So far we have agent in Yemen,Nigeria,Dubai,India,Kenya,Dubai welcome to join us!
Q3: Do you provide customized service
A3: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.
Packaging & Shipping
Company Profile
Jiangsu Sinopak Tec Machinery Co Ltd is located in the national level development zone of Zhangjiagang city, Jiangsu Province. which has developed industry, good environment, and convenient transportation. It is convenient to transportation, just one hour trip from Wuxi Sunan Shuofang International Airport, Shanghai Hongqiao International Airport, Shanghai Pudong International Airport.
Sinopak Tec is a professional filling & packaging machine manufacturer from China, who dedicated to manufacture kinds of filling & packaging equipment & water treatment system &different beverage making system &bottle making machine. Sinopak has built in 2006, with over 8000 square meters modern standard workshop & over 60 workers.Sinopak Tec is a professional filling & packaging machine manufacturer from China, who dedicated to manufacture kinds of filling & packaging equipment & water treatment system &different beverage making system &bottle making machine. Sinopak has built in 2006, with over 8000 square meters modern standard workshop & over 60 workers.
Factory
After Sales Service
To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.
Please feel free to contact with me:
Zhangjiagang Sinopak Co.,Ltd
Add:No. 529 Yangjin Road, Jinfeng Zhanjiagang City, Jiangsu, China
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