Product Description
The carbonated beverage mixer is the core equipment of carbonated beverage production line.After degassing in degassing unit,water treated is mixed with concentrated syrup in proportion.The process is closed-loop regulated by syrup flow-meter and syrup proportional control valve,so as to output sugar water beverage with stable sugar degree.After cooling by cooling unit,the sugar water beverage is carbonated in the carbonation mixing tube,then output to filler after buffering for a few minute in the buffer tank.
Suitable production:,sprite,soda water,salt soda water,carbonated fruit juice,etc.
Main features
Beverage mixer (carbonated drinks mixer)
Carbonated drink preparation system is including sugar melting pot, filter, mixing tank, chiller, CO2 mixer, CO2 filter. The core part is CO2 mixer.
It is used for producing all carbonated beverages (water, syrup, and CO2 mixing), for example lemon, fruits juice and so on. It is the main equipment in whole beverage production line. (Especially for middle and higher standard beverage production).
High CO2 mixer is a new type of mixer developed by ourselves on the basis of introducing foreign technology. With its good performance and precision, the mixing and carbonization system provides you with good conditions to produce different kinds of beverages. The equipment has a compact structure, convenient operation and maintenance, and is equivalent to the advanced level of foreign counterparts.
Equipment characteristics
1) The water tank, syrup tank, and mixing tank of the mixing system are sealed. The upper parts of the three tanks are filled with CO2 gas or other clean gases during the working process to ensure that the mixed liquid will not be polluted by the atmosphere; 2) The mixing precision is high, and the mixing ratio can be adjusted; 3) CIP cleaning can be performed, and hot water or other chemical cleaning fluids can be used for cleaning and disinfection; 4) The whole set of equipment is installed on a stainless steel frame with adjustable legs; 5) It has a wide range of applications and can handle a variety of products such as carbonated beverages and fruit juice beverages;
Equipment configuration It is mainly composed of degassing unit, mixing unit, cooling unit, pre-carbonization unit, carbonization unit, electrical control unit and rack.
1) Degassing unit The system uses a vacuum pump to vacuum the degassing tank to maintain a certain negative pressure in the degassing tank. The treated water enters the degassing tank in the form of mist through the nozzle on the top of the degassing tank. Under the condition of negative pressure, the mist The gas in the water is easier to discharge, which is convenient for the dissolution of carbon dioxide in the subsequent stage and the control of the amount.
2) Mixing unit The degassed treated water and the cooled syrup enter the T-shaped mixing pipe at a certain mixing ratio through the flow regulating device and then enter the mixing tank. The water tank, syrup tank and mixing tank work under the same and constant gas pressure, thereby improving the accuracy of mixing and the stability of the flow rate, and ensuring the isolation of the material liquid from the atmosphere and ensuring that the mixed liquid is not polluted by the atmosphere. The water tank and syrup tank in the mixing system accurately control the liquid level through the internal float device, and the liquid level in the mixing tank is precisely controlled through the regulating valve.
3) Cooling unit The mixed liquid is cooled to the optimal carbonization temperature through the heat exchange device to ensure the stable operation of the subsequent carbonization system.
4) Pre-carbonization unit The CO2 gas is injected into the ejector in a certain amount through the metering device, and mixed with the cooled liquid through the ejector to achieve a certain amount of CO2 gas addition.
5) Carbonization unit The pre-carbonized beverage enters the carbonization tank in the form of mist through the nozzle on the top of the carbonization tank, and the mist-like liquid is fully fused with the added CO2 gas to achieve the expected beverage gas content. The CO2 pressure control system controls the CO2 dosage to ensure the stable back pressure in the carbonization tank.
6) Electrical control unit Configure programmable controller, human-machine interface, detection device, pneumatic control device and other electrical components and instruments, and realize automatic control through programmable controller.
4Equipment parameters Air multiple: 1.5 ~~ 3.5 times Max: 30000 L/h CO2 content: 3 ~7.7 g/L
Theoretical adjustment ratio: 1:3--1:6 Mixed accuracy: ≤2% Material outlet temperature: ≤5ºC Working pressure of carbonized tank (Mpa) 0.05-0.15 Working pressure of storage tank (Mpa):0.2-0.5 Total Power (kw): around 7.0KW Voltage Supply : Three phases 240~440V/50~60Hz
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Cooling water entry temperature(ºC)
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Working pressure of carbonized and syrup tank(Mpa)
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Working pressure of storage tank(Mpa)
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Production Line Details
Water Treatment System
1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis(Hollow ultrafiltration)
4 UV sterilizer
5 Finished water tank + Pure water pump
The membrane element is reverse osmosis, which can withstand the disinfection ClP treatment. The outer shellis made of alass tlber relntorced Dlastic and stalnless steel, The nner wal and the used pipes are polished anopassivated without dead angle and dead water area to prevent the growth of microorganisms. The valve tableseal ring and all pipelines are all equipped with German automatic welding equipment without wires. Theautomatic welding level reaches the design standards of hygienic level and water hammer resistance specifiedby FDA, and the pure water recovery rate reaches more than 80%.
Bottle Blowing Machine
Man-machine Interface control, easy to operate
Automatic preform loading and unscrambling
Preform hopper
Stable preform alignment, loading preforms according to capacity
Close structure, low contamination
Well preform heating system
Stable rotating system
Preforms are evenly heated, and easy to blow
Low energy consumption, heating capacity is adjustable
Recycling air cooling system in oven (option)
Heating system is a mutual feedback and closed loop system, can works in a constant power output, without being affected by voltage fluctuation.
Co2 mixing system
It is mainly suitable for the processing and production of various carbonated beverages, and can also be used for other soft drinks. This machine is the main key equipment in a complete set of carbonated beverage production equipment.
Because of the advanced technology of one-time mixing, the mixing is uniform; the mixing ratio of water and syrup is strictly controlled by the metering device with fine-tuning function, and the average value of the mixing accuracy error is not more than 2%
This machine adopts vacuum deoxidation, and the deoxidation rate is as high as 90% or more; because of the double carbonization method, the gas content of the product is high,usually up to 4.0 times.
The machine adopts a closed system made of stainless steel, and is equipped with a device that can clean the equipment and pipes with disinfectant and hot water to meet the CIP in-situ cleaning, so as to ensure that the beverage produced by the machine meets the hygienic requirements.
CIP cleaning system equipment
CIP cleaning system is widely used in beverage, fruit juice and jam, wine and other highly mechanized food and beverage production enterprises.
CIP cleaning system is mainly composed of acid tank, alkali tank, water tank, concentrated acid concentrated alkali barrel, heating system, diaphragm pump, high and low level, online pH detector and so on. It plays a very important role in ensuring the cleanliness of filling equipment.
Bottle spray wrammer
The bottle warming machine adopts a three section steam recycling heating design,the water spraying water temperature shall be controlled around 40 degrees. After the bottle go out, the temperature will be around the 25 degrees. Users can fix the temperature according to need. All the end of the warmer, it is equipped with the drying machine to blow the water outside the bottle. It is equipped with the temperature control system. Users can adjusted the temperature by himself
Automatic 3 in 1 Filling Machine
The DXGF carbonated drink filling monoblock is used to fill carbonated drinks into plastic or glass bottles.Washing,filling,sealing can be carried out on the same machine.The design of the machine is scientific and reasonable.
All parts in contact with the material are made of imported high-quality stainless steel, with no process dead corners and easy to clean.
High-precision, high-speed quantitative filling valve is adopted, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality.
Hot melt Glue Labeling Machine
OPP hot melt glue adhesive labeling machine is the newest continuous operation of the labeling machine.
The mainly used for container labeling cylindrical shape of detergents, beverages, mineral water, food etc. The material of label is using environmentally material of OPP films. It can be automatically oxidative decomposition and reduce production costs by more than 30 percent.
Labeling machine is control by PLC touch screen, all electric eye is using imported advanced configuration. This labeling machine with high speed, high accuracy, stable performance, easy to operate and look elegant appearance.
PE Film Shrink Wrap Packing Machine
Suitable to PE PVC film packaging.
PLC control system, automatic working.
Colorful touch-screen control panel, easy operate.
Bottle entering, Auto unscrambling bottle, Pushing bottle, Heat sealing-Saw cutting, Pressing PE, Shrink, Cooling automatically
Capacity is adjustable through adjust the convey speed
Conveyor System
The layout of our production line fully considers the relationship between customer investment and production line efficiency. It can meet the above requirements based on introducing foreign technology. The system adopts foreign advanced technology and has the advanced level of the 1990s. The mechanical structure is a new design. Most components are formed by stamping or bending, which has the advantages of good rigidity, light weight and good interchangeability. The transmission mode is reliable and easy to maintain.
A to Z layout
Certifications
FAQ
Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you have agent and after-service stations?
A2: So far we have agent in Yemen,Nigeria,Dubai,India,Kenya,Dubai welcome to join us!
Q3: Do you provide customized service
A3: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know, we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high-quality machines with 1-year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According to your machines order, we will send one or two engineers to your plant, it will take about 10 days to 25 days.
Packaging & Shipping
Company Profile
Jiangsu Sinopak Tec Machinery Co Ltd is located in the national level development zone of Zhangjiagang city, Jiangsu Province. which has developed industry, good environment, and convenient transportation. It is convenient to transportation, just one hour trip from Wuxi Sunan Shuofang International Airport, Shanghai Hongqiao International Airport, Shanghai Pudong International Airport.
Sinopak Tec is a professional filling & packaging machine manufacturer from China, who dedicated to manufacture kinds of filling & packaging equipment & water treatment system &different beverage making system &bottle making machine. Sinopak has built in 2006, with over 8000 square meters modern standard workshop & over 60 workers. Sinopak Tec is a professional filling & packaging machine manufacturer from China, who dedicated to manufacture kinds of filling & packaging equipment & water treatment system &different beverage making system &bottle making machine. Sinopak has built in 2006, with over 8000 square meters modern standard workshop & over 60 workers.
Factory
After Sales Service
To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.
Please feel free to contact me:
Jiangsu Sinopak TEC Machinery Co.,Ltd
Add:No. 529 Yangjin Road, Jinfeng Zhanjiagang City, Jiangsu, China
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